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  • What is Lenzing Lyocell yarn Sep 20, 2024
    Lenzing Lyocell yarn  is a synthetic fiber made of cellulose, also known as Lyocell fiber. It is made from natural cellulose material wood pulp through processes such as dissolution, spinning and curing. Lenzing Tencel Lyocell has good environmental performance and the comfort of natural fibers, so it has attracted much attention in the textile industry.   Lenzing Tencel Lyocell fiber has many advantages. First, it is a sustainable fiber because its raw material wood pulp comes from renewable plant resources such as fir and eucalyptus. The solvents used in its production process are also environmentally friendly. Secondly, Lyocell fiber has good air permeability and moisture absorption, which can effectively absorb and discharge moisture from the body, making people feel dry and comfortable.   Lenzing Tencel Lyocell fiber also has excellent wrinkle resistance and wear resistance, which makes the made textiles have a long service life. In addition, the fiber has good dyeing performance and color retention, and can produce bright and lasting colors. This makes Lenzing Tencel Lyocell fiber widely used in high-end clothing, home textiles and bedding.   Lenzing Tencel Lyocell fiber has a wide range of uses. In terms of clothing, it can produce light and soft fabrics, suitable for making various styles of clothing such as shirts, skirts, pants, etc. In terms of home textiles, Lenzing Tencel Lyocell fiber is often used in bedding, such as sheets, quilt covers and pillowcases, as well as curtains and furniture fabrics. In addition, the fiber can also be used to make various textiles such as sportswear, underwear, socks, etc.   In short, Lenzing Tencel Lyocell fiber has broad application prospects in the textile industry due to its environmental performance, comfort and multifunctional characteristics. With the increasing awareness of sustainable development and environmental protection, it is expected that Lenzing Tencel Lyocell fiber will become one of the important development directions of the textile industry in the future
  • What is Yarn steaming ? Aug 14, 2024
    Yarn steaming is a process for treating yarn. Yarn steaming is a process of putting yarn into a yarn steamer and heating and wet-heating the yarn through the action of steam. The main principle of yarn steaming is to use the heat and wet-heat effect of steam to change the structure and performance of the yarn. In a high temperature and high humidity environment, the fibers in the yarn will undergo changes in morphology and crystallization, and the bonding force between the fibers will be enhanced, making the yarn smoother, softer and more uniform.   The main purpose of yarn steaming is to improve and stabilize the physical properties of the yarn through steam treatment. Specifically, it has the following functions:   1. Eliminate stress inside the yarn: After spinning, winding and other processing processes, stress will accumulate inside the yarn. Yarn steaming can release it evenly, thereby reducing the deformation and shrinkage of the yarn during subsequent weaving or knitting.   2. Stabilize the twist of the yarn: Keep the twist uniform and stable, and improve the quality and weavability of the yarn.   3. Increase the softness and smoothness of the yarn: Improve the feel and surface properties of the yarn, reduce friction, and facilitate subsequent processing and use.   4. Improve the moisture regain of yarn: make it reach the appropriate humidity level, which helps to improve the strength and toughness of yarn.   5. Improve the dyeing performance of yarn: make the dye easier to penetrate and adsorb evenly, improve the quality and effect of dyeing.   Yarn steaming is usually carried out in a special yarn steaming equipment, by controlling the temperature, pressure and processing time of steam parameters to achieve the ideal yarn setting effect. This process is widely used in the textile industry, especially for high-quality yarn products such as high-end fabrics, knitwear, etc.
  • Quelle est la différence entre le polyester et le poly filé ? Dec 13, 2023
    Le polyester et le polyester filé sont tous deux des fibres synthétiques couramment utilisées dans l'industrie textile. Bien qu’ils partagent des similitudes, il existe des différences clés entre eux.   Le polyester est une fibre synthétique fabriquée à partir d'un polymère appelé polyéthylène téréphtalate (PET). Il est produit par un processus appelé polymérisation, où le PET est fondu et extrudé en fins filaments. Ces filaments sont ensuite combinés pour créer une fibre solide et polyvalente. Le polyester peut être ensuite transformé pour créer différents types de textiles, notamment des fils.   Le poly filé, quant à lui, fait référence à des fibres de polyester qui ont été filées en fils. Le processus de filage consiste à tordre ou à filer les fibres de polyester ensemble pour former un fil continu, qui est ensuite enroulé sur une bobine ou un cône. Il en résulte un fil à l’aspect doux et texturé. Le poly filé a une sensation plus naturelle et semblable à celle du coton par rapport aux fils de polyester traditionnels. Différences: Processus de fabrication: Le polyester est produit par polymérisation, tandis que le poly filé est créé en filant des fibres de polyester en fils. Texture et apparence: Les fils de polyester ont un aspect lisse et élégant, tandis que les fils de poly filés ont un aspect plus texturé et naturel. Toucher et draper: Les fils de polyester filés ont une sensation plus douce et plus souple que les fils de polyester ordinaires, qui peuvent sembler plus rigides. Résistance et durabilité: Étant donné que les fibres de polyester sont souvent utilisées pour leur résistance et leur durabilité, les fils de polyester filés peuvent hériter de ces qualités, ce qui les rend adaptés à différentes applications. Applications: Les fils de polyester ont un large éventail d'applications, notamment l'habillement, les textiles de maison, les tissus industriels, etc. Les fils de poly filés, avec leur texture plus douce, sont souvent utilisés dans les vêtements, les tissus d'ameublement et autres produits textiles où une sensation de main plus douce est souhaitée.   En quelques mots. polyester est une fibre synthétique tandis que poly filé fait référence aux fibres de polyester qui ont été transformées en fils. Le choix entre les fils de polyester et de poly filé dépend des exigences spécifiques de l'application prévue, notamment la texture, le toucher, la résistance et la durabilité.
  • The difference between ring spinning, air spinning, air jet spinning and vortex spinning May 31, 2024
    1.Ring spinning   Ring spinning refers to the process of drawing a fiber strip from a sliver or roving through a ring wire ring. The winding speed of the bobbin is faster than that of the wire ring, and the cotton yarn is twisted into fine yarn. For example, in carded, combed and blended spinning, the wire ring is driven by the bobbin through the yarn strip to rotate around the steel collar for twisting. At the same time, the friction of the steel collar makes its speed slightly lower than that of the bobbin and is wound. Ring spinning is the most widely used and most common spinning method on the market.   2. Open-End spinning: Open-end spinning does not use spindles, but mainly relies on multiple components such as combing rollers, spinning cups, and false twist devices. The combing roller is used to grab and comb the fed cotton sliver fibers. The centrifugal force generated by its high-speed rotation can throw out the grabbed fibers. The rotation speed of the spinning cup (a small metal cup) is more than 10 times higher than that of the combing roller. The resulting centrifugal effect discharges the air in the cup outward; according to the principle of fluid pressure, the cotton fibers enter the airflow cup and form a fiber flow, which moves continuously along the inner wall of the cup. At this time, there is a yarn head outside the cup, which leads the fibers on the inner wall of the cup out and connects them. In addition, the drilling effect generated by the high-speed rotation of the cup with the yarn tail is like "feeding" cotton fibers while adding yarn rubbing to connect the yarn with the fibers on the inner wall of the cup. It is stretched under the winding tension of the yarn tube, and the yarn is continuously output to complete the process of open-end spinning.   Characteristics of open-end spinning Air-jet spinning has the advantages of high speed, large yarn roll, wide adaptability, simple structure and no need for spindles, steel collars or wire rings, which can double the output of fine yarn.   3.Vortex spinning Vortex spinning is a new spinning method that uses a fixed vortex spinning tube to replace the high-speed rotating spinning cup for spinning. In a sense, vortex spinning is the real air-jet spinning. The fiber strips are fed by the cotton feeding roller, opened into single fibers by the licker-in roller, and fed into the vortex tube at high speed from the cotton conveying pipeline by the action of the air flow. The vortex tube consists of a core tube and an outer tube. There are three tangential air inlets on the outer tube, and the lower end is connected to the blower. The blower continuously extracts air from the tube, and the outside air enters the vortex tube along the air inlet, generating a vortex-shaped airflow. When the rotating upward airflow reaches the core tube, it merges with the fibers entering the cotton conveying pipeline, forming a condensed fiber ring along the inner wall of the vortex tube, stably around the axis of the vortex tube, rotating at high speed, and twisting the fibers into yarn. The yarn is continuously drawn out from the yarn guide hole by the lead-out roller and wound into a bobbin.   Advantages of vortex spinning: fast speed and high output   The spinning speed of vortex spinning machine is 100~200m/min, and the practical speed is generally 100~160m/min. Domestically, vortex spinning machine is used to spin 6~12 British yarn, the spinning speed is 100~140m/min, and the single yield is 600~800 (kg/thousand spindles·h), which is equivalent to 4~5 times that of ring yarn; such as spinning 40 public acrylic yarn, using 10 sets (192 heads/set) PF-1 vortex spinning machines, the output reaches 400kg/h. It is equivalent to the output of 20 sets (4000 heads) BD-200 air-spinning machines, and the output of 40 ring spinning machines with 16320 spindles. The output of one vortex spinning head is equivalent to the output of 2.08 air-spinning heads or 8.5 ring spindles. Since vortex spinning relies on vortex twisting, if research and improvement continue, the spinning speed can continue to increase.   Short process flow and high yield   Vortex spinning is to spin fiber strips directly into cone yarn, so like other new spinning methods, it can save the two processes of roving and winding. Since the breakage rate of vortex spinning is very low, the return loss is small, and the yield is as high as more than 99%.   Strong spinning adaptability and suitable for making fleece products   Vortex spinning can spin fibers with a length of 38~60mm, and is suitable for pure and blended yarns of cotton and chemical fibers. The yarn structure is relatively bulky, so its dyeability, slurry absorption and air permeability are relatively good, and the yarn's anti-pilling and wear resistance are also relatively good. The yarn count range is limited to medium and low count yarns, which are suitable for making fleece products. For example, 38mm long chemical fibers (acrylic, chloroprene, viscose, etc.) are spun into 6~12 count yarns, which are woven into fleece clothes, fleece pants, scarves, cushions, sofa fabrics, furniture fabrics and small tablecloths and other knitted fleece products.   Simple operation and convenient jointing   Vortex spinning uses vortex tubes to form yarn. Since the vortex tube is stationary and has no high-speed rotating parts, the joint is very convenient and simple. There is no need to clean after the end is broken, which improves the working environment. There are no special requirements for the pre-spinning equipment and temperature and humidity. Since vortex spinning has no high-speed rotating parts, there is no problem of high-speed bearing lubrication, less wear and tear, low noise, and easy maintenance.   Production practice shows that there are also some limiting factors in the development of vortex spinning.   a. The range of raw materials suitable for vortex spinning is limited to short chemical fibers and medium and long fibers. Due to the quality of the yarn, its competitiveness in the field of fine yarn is not strong.   b. The yarn structure of vortex spinning is relatively loose, and the long segment has good uniformity, but the strength is low and unstable, which limits its development into the field of fine yarn.   c. Although vortex spinning uses air vortex to replace the rotor of air spinning, it overcomes the wear problem and excessive bearing load caused by the high-speed rotation of the rotor of air spinning, but it still cannot solve the problem of yarn arms formed by the free-end yarn tail when it rotates at high speed in the vortex tube, which leads to greater centrifugal force and tension. Therefore, its spinning speed cannot make a breakthrough.   d. Due to the poor fiber straightness and the short coagulation process, the yarn structure of vortex spinning is loose and the yarn strength is low. Therefore, its products are also limited. It is only suitable for chemical fiber raw materials and spinning of coarse knitting yarn or thick pile yarn, which do not require high strength, or spinning core-spun yarn with filament as the yarn core. Despite this, vortex spinning, which also feeds cotton strips to directly form yarn, has the conditions and possibility to realize the production of fully automated continuous production lines. Since the roving frame, spinning frame and automatic winding machine are eliminated, the floor space, labor and investment are reduced, so it has its unique advantages and will further replace ring yarn and air-spun yarn in the field of knitting yarn. Therefore, it is necessary to continue research and improvement to overcome its disadvantages and limitations and make it a new type of spinning method with unique characteristics.     3.Air-jet spinning Air-jet spinning is a new spinning method that uses high-speed rotating airflow to twist the yarn into yarn. Air-jet spinning uses cotton sliver feeding, four-roller double short rubber ring super-large drafting, and twisting into yarn through a fixed nozzle. After the yarn is drawn out, it is wound onto the yarn tube through a yarn clearer and directly wound into a package yarn. Due to the special spinning mechanism of air-jet spinning, the structure and performance of air-jet yarn are significantly different from those of ring yarn, and its products have a unique style.   Characteristics of air-jet spinning and its products:   a. High spinning speed. Air-jet spinning uses air twisting and no high-speed rotating parts (such as steel wire rings in ring spinning), which realizes high-speed spinning. The spinning speed can reach 120-300 meters/minute, and the output per head is equivalent to 10-15 times that of ring spinning per spindle.   b. Short process flow. Air-jet spinning has two fewer processes, roving and package, than ring spinning, saving about 30% of plant area. Compared with ring spinning, 90 workers are needed for 10,000 spindles, which is about 60% less. The machine material consumption is about 30% lower than that of ring spinning, and the maintenance cost and maintenance workload are also reduced.   c. Good product quality and unique. The comprehensive evaluation of the quality of air-jet yarn is good. Except that the yarn strength is 5-20% lower than that of ring spinning, other quality indicators are better than those of ring spinning. The physical properties of air-jet yarn, such as CV value of yarn evenness, coarse and fine details and yarn defects, are better than those of ring yarn. The hairiness above 3mm is less than that of ring yarn. Although the yarn strength is lower, the strength unevenness is lower than that of ring yarn. It is suitable for weaving of new looms such as rapier looms and air-jet looms, and can increase the production efficiency of looms by more than 2%.   In addition to being similar to ring yarn, the quality of air-jet spinning is also unique. The friction coefficient of air-jet yarn is large, the yarn is directional, and its friction performance is also directional. The wear resistance is better than that of ring yarn, but the hand feel is harder.   By adding some devices to jet spinning, some special yarns can be developed, such as fancy yarn, core-spun yarn, mixed yarn, etc.   d. Wide variety of applications. Jet yarn can be used to make both knitted products and woven products, and has a wide variety of applications. The more common applications include: knitted T-shirt products, with a smooth and plump surface, no skew, few stripes, few stripe defects, anti-pilling, cool and breathable, and a strong three-dimensional sense; bedding, using the characteristics of good and stiff stripes of jet yarn, can obtain a smooth surface, thick feel, crisp and good breathability; leisure products, such as: double-sided leisure wear, sportswear, etc.     Based on the characteristics of jet yarn, unique style products can also be developed. For example, by using the stiffness and roughness of jet fabrics, they can be processed into imitation linen fabrics, crepe fabrics, imitation wool products, etc.
  • What is Tencel Modal yarn ? Nov 01, 2024
    Tencel Modal yarn is a type of yarn made from modal fiber that has many unique benefits. Here are some of the main benefits of Tencel Modal yarn:   Comfort: Tencel Modal yarn has excellent softness and a silky feel. It is very comfortable and has good moisture absorption, which helps regulate body temperature and keep the skin dry.   Environmental friendliness: Tencel Modal yarn uses modal fiber, which is a fiber produced from renewable natural cellulose materials. Modal fiber comes from wood pulp, usually from sustainable forests. The solvents used in its production process are also environmentally friendly, so Tencel Modal yarn is considered an environmentally friendly fiber choice.   Good color retention: Tencel Modal yarn has good dyeing properties and can achieve bright and long-lasting colors. It can easily accept different types of dyes, and the dyed colors are bright and long-lasting.   Good breathability: Tencel Modal yarn has good breathability, which can help air circulation, making people wearing textiles feel more refreshed and comfortable.   Wrinkle resistance: Modal fibers have high elasticity and wrinkle resistance. Therefore, textiles made from Lenzing Modal yarn have fewer wrinkles and are easier to maintain a flat and neat appearance.   Strength and durability: Lenzing Modal yarn is made from Modal fibers, whose fibers have high strength and durability. This allows textiles to withstand daily use and washing, maintaining long-term quality and appearance.   Lenzing Modal yarn is widely used in the textile industry due to its excellent comfort, environmental protection and other unique advantages. It is often used to make high-quality clothing, bedding, home textiles and underwear. However, as with any yarn selection, understanding its applicable uses, characteristics and washing methods is the key to ensure the best effect.
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